Custom & Turnkey Automation

Custom Machine Design & Turnkey Automation

ProConcepts designs, builds, and integrates custom machines and turnkey automation systems for industrial production environments. From standalone equipment to complete automated lines, we help manufacturers automate specific process steps, connect existing systems, improve throughput, and reduce operator strain.
Orange powder-coated metal brackets moving along an automated conveyor line

Custom Machine & Automation Capabilities

Custom machines and automation systems engineered around your process, production targets, facility constraints, and existing equipment, then built, installed, and integrated for stable production use.

Standalone production stations

Machines designed to perform a defined task such as assembly, inspection, testing, material handling, or part verification.

In-line equipment for existing lines

Custom equipment integrated with upstream and downstream systems to close process gaps, improve flow, or support higher production rates.

Controls, HMIs, and safety systems

PLC programming, operator interfaces, safety circuits, and system-level controls that allow machines and connected equipment to run as one coordinated unit.

Operator assist and ergonomic equipment

Solutions that reduce manual lifting, reaching, repetitive motion, or complex handling while helping maintain throughput.

Request a Custom Automation Review

Share an overview of your current process, production goals, and constraints. Our engineering team will review your needs and recommend a custom machine, integrated system, turnkey solution, or phased approach.

Custom conveyor sortation machine with multiple diverter chutes

Custom Machine & Automation Projects in Production

View selected projects where ProConcepts designed, built, and integrated custom machines and automation systems to improve throughput, reduce manual involvement, connect existing equipment, and create more stable production processes.

Robotics
Custom & Turnkey Automation

Robot Integration for Repetitive Handling in Automotive Manufacturing

ProConcepts transformed an operator-tended machine into a fully automated lights-out robot cell. We designed and integrated a complete system with custom end-of-arm tooling and coordinated controls to handle repetitive tasks. The result: consistent cycles, dramatically reduced manual labor, and autonomous operation for up to 4 hours between simple operator load/unload cycles.
Custom & Turnkey Automation
CAD Design

Automated Plate Loading System for Industrial Manufacturing

ProConcepts automated a repetitive manual loading task by integrating a bowl feeder and custom pick-and-place system. The result was faster cycle times, higher throughput, and significantly reduced operator involvement.

Custom Machine Design & Turnkey Automation: FAQs

Find answers to common questions about how we scope, design, build, integrate, and support custom machines and automation systems for production environments.

What types of processes are a good fit for a custom machine or automation system?

Processes that are repetitive, ergonomically challenging, quality-critical, difficult to staff, or not well served by off-the-shelf equipment are often strong candidates for a custom machine or automation system.

When is a turnkey automation approach the right fit?

A turnkey approach is a good fit when multiple process steps need to be automated or connected, when existing equipment needs to be integrated, or when coordinating separate vendors would add risk, cost, or schedule complexity.

Can ProConcepts integrate with our existing equipment and controls?

Yes. We regularly design custom machines and automation systems that interface with existing machinery, PLCs, safety systems, inspection stations, operator areas, and material handling equipment.

Does every project need to be fully turnkey?

No. Some projects call for a standalone machine, while others require a larger integrated system. We can support a full turnkey project or recommend a phased approach based on your timeline, budget, and production needs.

What does a typical project include?

A typical project may include concept development, detailed design, fabrication, controls, testing, installation, commissioning, and startup support. Scope, milestones, and schedule are defined early in the engagement.